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Cost-Efficient Drilling Using Industrial Robots with High-Bandwidth Force Feedback

Författare

Summary, in English

Here we present a method for high-precision drilling using an industrial robot with high-bandwidth force feedback, which is used for building up pressure to clamp up an end-effector to the work-piece surface prior to drilling. The focus is to eliminate the sliding movement (skating) of the end-effector during the clamp-up of the end-effector to the workpiece surface, an undesired effect that is due to the comparatively low mechanical stiffness of typical serial industrial robots. This compliance also makes the robot deflect due to the cutting forces, resulting in poor hole position accuracy and to some extent in poor hole quality. Recently, functionality for high-bandwidth force control has found its way into industrial robot control systems. This could potentially open up the possibility for robotic drilling systems with improved performance, using only standard systems without excessive extra hardware and calibration techniques. Instead of automation with expensive fixtures and precise machinery, our approach was to make use of standard low-cost robot equipment in combination with sensor feedback. The resulting sliding suppression control results in greatly improved hole positioning and quality. The conceptual idea behind the force control is useful also in

many other robotic applications requiring external sensor feedback control.

Publiceringsår

2010

Språk

Engelska

Sidor

24-38

Publikation/Tidskrift/Serie

Robotics and Computer-Integrated Manufacturing

Volym

26

Dokumenttyp

Artikel i tidskrift

Förlag

Elsevier

Ämne

  • Control Engineering
  • Computer Science

Nyckelord

  • High-precision drilling
  • Force control
  • Feedback
  • Industrial robotics
  • Motion control

Status

Published

Projekt

  • FlexAA
  • LU Robotics Laboratory
  • ProFlexa

Forskningsgrupp

  • LCCC

ISBN/ISSN/Övrigt

  • ISSN: 0736-5845